TECHNOLOGY & INNOVATION

Engineering the impossible—one micron at a time.

At Katana, “good enough” has never cut it. Every racket that rolls off our Taiwanese production line is the sum of obsessive Japanese materials science, precision tool‑making, and brutal real‑world testing. Below is the playbook that powers our performance.

Hot‑Melt Carbon Fusion

The foundation of every Katana frame
We pre‑impregnate high‑grade Japanese carbon fibers with resin under tightly controlled heat and pressure before molding. The perfectly uniform fiber‑to‑resin ratio eliminates voids, drives up tensile strength, and gives every Katana its signature feel—solid on impact, silent on vibration.

46T Japanese Carbon Matrix & Triaxial‑Woven Reinforcement (Maxus Series)

Maxus models upgrade to aerospace‑spec 46T Japanese carbon fiber woven in a triaxial pattern. The cross‑ply architecture resists torsion from every axis, giving you tour‑level stiffness without the weight penalty.

30T Japanese Carbon Matrix (Core Line)

Our baseline and intermediate frames deploy 30T Japanese carbon—up to 60 % stronger than generic composites—to survive 35 lb string jobs and the daily grind of serious training.

Web‑Core Titanium T‑Joint

Vibration kills precision; titanium kills vibration.
A forged titanium T interlocks the head and shaft in a single “web core,” absorbing shock waves and locking the geometry under 30 lbs of string tension. More stability, cleaner feedback, laser‑true shuttle placement.

Trio‑Titanium Wired Shaft

Triple titanium filaments line our 6.8 mm shaft, storing deformation energy on flex and releasing it in a micro‑second snapback. Expect explosive shuttle acceleration and torsional twist kept under 3 %.

Solid Carbon Core Shaft (Type Zero Exclusive)

Type Zero’s shaft is a one‑piece solid carbon rod—no foam, no fillers. The dense core damps micro‑vibrations while boosting bending stiffness for a whip‑fast recovery and an uncannily crisp “ping.”

Hybrid Aero Head / Aero Quick Frame

Box‑frame power meets aero glide
CFD‑tested multi‑radius profiling cuts drag by 11 % versus a classic box beam while preserving wall thickness for heavyweight drives. Your swing speed goes up; your timing window gets wider.

Airox Wing Stabilizer

Inspired by natural mutation, the wave‑like aerodynamic structure slashes air resistance and supercharges head speed. The result: faster, sharper attacks delivered with noticeably less effort.

Voltaic Frame System

Strategic mass distribution and internal ribs create a “voltage‑like” energy path from handle to shuttle, converting each gram of swing weight into pure, controlled power—no flutter, no frame distortion.

Stabilized Frame Tech

Micro‑chamfered internal bracing plus high‑density PU foam damp vibrations <150 Hz, reducing arm fatigue over marathon sessions.

Power Frame System

Re‑engineered corner geometry pushes the sweet spot higher and widens it laterally. More forgiveness, more “wow” on baseline bombs.

Autoclave‑Forged in Taiwan

Every frame is cured in a high‑pressure autoclave, erasing micro‑bubbles that traditional press‑molding can’t touch. The process locks in a ±0.2 g weight tolerance and seam‑free integrity.

 BUILT FOR PLAYERS WHO REFUSE TO COMPROMISE

When you pick up a Katana, you’re holding more than a racket; you’re holding aerospace materials, Japanese engineering rigor, and Taiwanese manufacturing mastery—distilled into a weapon that’s ready to rewrite the limits of your game.